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FusRock — Industrial FDM Materials Solution
Date/Revised: 2025-02-01 Version No: 5.2
FusCoating™ NexABS-CF20

FusCoating™ NexABS-CF20是一款具有双层包覆结构的20%碳纤维增强ABS 3D打印线材。线材外层为高粘接强度的纯ABS树脂,线材内芯为20%短切碳纤维增强的ABS树脂。FusCoating™ NexABS-CF20 3D打印包覆线材利用了高分子熔体在挤出过程中一般为层流运动的特性,线材在通过打印机喷头后仍能保持稳定的双层包覆结构,打印时的Z轴层间方向可以始终保持为外层的纯树脂之间粘接,大幅度提高了纤维增强类FDM材料的Z轴层间强度。

Ventajas del producto

Co-extrusion ‘skin-core’ structure

FusRock® is a new generation of industrial 3D printing filament with a skin-core structure by using multi-layer co-extrusion technology. The outer ‘skin’ of the filament is a modified resin with high layer adhesion, and the inner core is reinforced resin containing high chopped fiber content. The co-extrusion skin-core technology has greatly increased fiber content while maintaining the toughness of the filament and thus improved the mechanical properties as well as heat resistance of printed parts.

Excellent layer adhesion

FusCoating™ 3D printing filaments have taken advantage of the laminar flow of polymeric fluids during the extrusion process and maintain the stable skin-core structure even after the filament passes through the nozzle of the printer. Among many other fiber-reinforced filaments, Z-axis layer adhesion loss is always a common issue during printing. However, for FusCoating™ 3D printing filaments, the interlayer adhesion in Z-axis comes from the adhesion between the resin of the outer shell and this can completely avoid the layer adhesion loss caused by the fibers added. In addition, after being extruded through the nozzle, the inner core and outer layer of the filament are heated, melted and bonded together again. In this way, the adhesion between the core and skin can reach the optimal level and the fibers of the inner core can effectively withstand the force from outer layer resin in Z-axis. With these advantages, the Z-axis interlayer adhesion of the parts printed with FusCoating™ is further improved compared with those printed with pure resin filaments.

Reducing nozzle abrasive wear

During the extrusion process, the FusCoating™ can greatly reduce the wear of the nozzle. The material that slides against the inner wall of the nozzle is made of pure resin, which greatly limits the contact between the reinforcing fibers and the nozzle. At the same time, the skin-core structured filament can also help to avoid contact between the reinforcing fibers of the filament and extruders or throats, which prolongs the service life of the entire extrusion parts of the 3D printer.

Odorless

The main raw material of FusCoating™ NexABS-CF20 is an ABS resin synthesized by continuous bulk polymerization technique. Thanks to this advanced production process, the residual amount of solvents and monomers used in the production process in the final ABS product is so low that the filament has a low odor during printing.

Presentación del producto

FusCoating™ NexABS-CF20是一款具有双层包覆结构的20%碳纤维增强ABS 3D打印线材。线材外层为高粘接强度的纯ABS树脂,线材内芯为20%短切碳纤维增强的ABS树脂。FusCoating™ NexABS-CF20 3D打印包覆线材利用了高分子熔体在挤出过程中一般为层流运动的特性,线材在通过打印机喷头后仍能保持稳定的双层包覆结构,打印时的Z轴层间方向可以始终保持为外层的纯树脂之间粘接,大幅度提高了纤维增强类FDM材料的Z轴层间强度。

Detalles del producto

Parámetro Valor / rango
Color Black
Filament Ø 1.75 mm
Peso neto 2.5 / 3 kg

Propiedades del material

Propiedades físicas

Propiedad Método de prueba Valor típico
密度 ISO 1183 1.09 g/cm³
熔融指数 - 250 g/10min

Propiedades térmicas

Propiedad Método de prueba Unidad 典型值
-

Propiedades mecánicas

Propiedad Método de prueba Unidad 典型值
拉伸模量 XY ISO527 MPa 4606.28 ± 192.38
断裂伸长率 XY ISO527 % 1.48 ± 0.11
弯曲强度 XY ISO178 MPa 48.56 ± 0.55
弯曲模量 XY ISO178 MPa 2746.57 ± 58.33
缺口冲击 XY ISO179 kJ/m² 8.12 ± 0.78
拉伸强度 Z ISO527 MPa 28.21 ± 0.35
拉伸模量 Z ISO527 MPa 2713.50 ± 88.38
断裂伸长率 Z ISO527 % 1.81 ± 0.16

Parámetros de impresión de la muestra:试样打印参数:喷嘴温度270°C,底板加热100°C,打印速度100mm/s,填充率100%,填充角度±45°

Ajustes de impresión recomendados

Parámetro Valor / rango
喷嘴材质 硬化刚及以上硬度材质
Otras sugerencias
  • 1. FusCoating™ NexABS-CF20 has a higher fiber content compared with ordinary ABS-GF/CF. This technology further improves the warping resistance and rigidity of ABS materials, so the chamber temperature can be properly reduced to achieve energy saving.
  • 2. If the filament has been opened for a long time and problems such as air bubbles and stringing appear during the printing process, please dry the filament at 60-70°C for 4-6 hours.
  • 3. It is recommended to place the printer in a well-ventilated environment when printing with ABS material.
  • 4. FusCoating™ NexABS-CF25 can maintain a core-skin structure when extruded from the nozzle. It is based on the mechanism that the melt polymer is in a laminar state when it flows stably, However, when the printing speed is too high, the melt flow state will become unstable, and the filaments extruded from the nozzle will no longer have the skin-core structure anymore, which can cause the rough surface of the printed part. When this phenomenon occurs, it is recommended to increase the printing temperature or reduce the extrusion speed.
  • 5. It is recommended to use Phaetus hardened steel nozzles or nozzles with greater abrasion resistance, which can effectively improve the printing quality. The thickness of the heating block is recommended to be no less than 12mm.

Presión de extrusión vs velocidad de impresión

Parámetros de prueba

Temperatura (°C)
280 °C
Velocidad de flujo volumétrico (mm³/s)
20 mm³/s

Parámetros de prueba:12mm 长度铜制加热块,BMG 挤出机,Phaetus 硬化钢喷头,喷嘴大小 0.4mm,层高 0.2mm。

Aviso legal

Fusrock® 3D 打印耗材适用于通用打印用途,已在标准条件下进行测试。然而,打印成品的性能与安全性受多种因素影响,包括打印参数、模型设计、使用环境及实际用途。使用 Fusrock® 材料即表示用户已知悉并同意,自行评估打印件是否适用于其具体应用,并承担由此产生的全部风险。Fusrock® 对使用本公司耗材打印的产品在实际应用中可能导致的任何损害、伤害或损失不承担任何责任,包括但不限于结构失效、功能异常或使用环境中的安全隐患。在将打印件应用于关键、功能性或商业性场景前,请务必进行充分测试。除Fusrock®已标明材料所获得的各项认证资质外,Fusrock® 产品未取得医疗、航天或生命支持系统认证资质。